Steam Efficiency Audits for Industrial and Commercial Systems

Elite Combustion provides expert steam efficiency audits to help businesses reduce energy waste, lower operating costs, and maximise boiler and steam system performance. Our specialist technicians assess your entire steam cycle, identify inefficiencies, and deliver practical, measurable solutions to optimise your system in line with Australian standards.

Why clients choose us

When it comes to critical systems, clients choose Elite Combustion Services for our proven expertise, commitment to safety, and reliable, end-to-end support.

  • Specialist Knowledge of Steam and Condensate Systems

    Our team combines deep expertise in steam generation, distribution, and condensate recovery, delivering audits that identify hidden inefficiencies and unlock real energy and cost savings across your entire steam cycle.
  • Data-Driven Efficiency Assessments

    We use precision testing, flow analysis, and thermal imaging to provide accurate, evidence-based insights. Our audits deliver clear reporting with practical recommendations tailored to your facility’s unique steam demands.
  • Focused on Energy, Cost and Emissions Reduction

    Our audits don’t just find problems — they deliver real improvements. We help clients lower fuel consumption, cut carbon emissions, improve process reliability, and extend the life of their boiler and steam equipment.
  • Compliance Aligned and Industry Best Practice

    Elite Combustion's steam audits align with Australian energy efficiency frameworks and industry best practice guidelines, supporting your environmental compliance, ESG goals, and long-term operational sustainability.

What's Included in a Steam Efficiency Audit?

Our comprehensive audits cover your entire steam system to ensure maximum performance, safety, and cost-effectiveness. Key areas we assess include:

  • Steam Boiler Performance Testing

    Evaluation of combustion efficiency, steam output, blowdown rates, and burner tuning for optimal operation.
  • Steam Distribution System Analysis

    Inspection of pipework, insulation, steam traps, and valves to identify leaks, pressure drops, and heat losses.
  • Condensate Recovery and Return Systems

    Assessment of condensate handling, pumping, and heat recovery opportunities to improve water and energy savings.
  • Steam Trap Survey and Performance Testing

    Complete audit of all steam traps to detect failures, inefficiencies, and energy losses, with recommendations for repair or replacement.
  • Energy Consumption and Emissions Reporting

    Detailed analysis of fuel usage, steam generation costs, and carbon emissions to highlight savings opportunities and support compliance.
  • Actionable Recommendations

    Clear, prioritised steps for improving efficiency, reliability, and overall system performance — tailored to your specific plant operations.

Industries We Work With

We provide steam audits for a wide range of industries, including – manufacturing and food processing plants, commercial laundries and dry cleaners, hospitals and healthcare facilities, wineries and distilleries, breweries and beverage producers.

24/7 Emergency Support

need urgent assistance?

Experiencing a critical issue with your gas or steam systems? Our expert team is available 24/7 to provide fast, reliable emergency support, minimising downtime and ensuring your operations stay safe and efficient.

Frequently Asked Questions

We’ve answered some of the most common queries to help you better understand our process, standards, and how we keep your systems running smoothly and safely.

A Steam Efficiency Audit is a thorough evaluation of your steam system’s performance, identifying inefficiencies, energy losses, and potential savings. It’s crucial for reducing operating costs, improving safety, and enhancing system reliability.

We recommend a Steam Efficiency Audit annually or after significant system modifications, upgrades, or changes in production levels. Regular audits help maintain peak performance, reduce energy costs, and extend the life of your equipment.

An audit identifies opportunities to reduce fuel consumption, eliminate energy waste, and optimise steam distribution. Many clients see energy savings of 10-30% after implementing our recommendations, resulting in significant cost reductions over time.

Yes, following the audit, we provide a detailed report outlining all findings, including inefficiencies, potential savings, recommended improvements, and compliance suggestions. This documentation can be used for ongoing monitoring and compliance tracking.

Yes, there are several government grants and rebates available in South Australia and across Australia that can assist with steam efficiency audits and related energy efficiency improvements.

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